LED packaging factory still do not know? LED lamp beads also require a medical examination

The world's top five LED companies have taken LED lamp bead inspection as an essential production supporting means to improve product quality. High quality is equal to high profit! In the face of fierce market competition, domestic LED companies can not only be limited to reducing production costs, but also need to improve product quality and have higher pricing power.

LED lamp bead inspection can help manufacturers find material defects and process hazards

LED lamp bead inspection is the detection and analysis of the microstructure of the LED lamp bead material and production process. With the comprehensive micro-check of the lamp bead, the LED package manufacturer can find out the material defects and process hazards in the production stage of the lamp bead, and improve the product quality inspection efficiency; by the conventional "customer complaint - failure analysis - lamp bead improvement" The mode is converted to the "Discover hidden dangers - lamp bead improvement" mode.

Jinjian LED quality experts suggest that the LED lamp bead microscopic examination should be included in one of the regular lamp quality inspection items. Through monthly periodic inspections of each batch, LED packaging manufacturers can better grasp the quality performance of the products, ensure the quality of the lamp beads consistently, and make full use of this quality control means to declare the LED packaging factory to the lamps. Focus on the quality of the beads and improve the core competitiveness of the products.

Advantages of LED lamp bead examination

1. Incoming material inspection to prevent suppliers from cutting corners

Material quality is the most important factor affecting product performance. However, due to equipment, technology and other conditions, the packaging factory failed to effectively microscopically detect the raw materials, such as the particle size distribution, morphology and composition of the phosphor; the thickness and composition of the LED stent coating; silicone gas tightness; gold The composition and diameter of the wire or alloy wire; LED chip defects. The medical examination content of Jinjian detection includes comprehensive microscopic inspection of all raw materials in the LED lamp bead, and timely inspection of unqualified raw materials.

2, packaging process inspection, optimization

The LED packaging process uses different production equipment. Unstable machine and poor tuning parameters will affect the packaging process. Jinjian detection comprehensively evaluates the phosphor coating process, wire bonding process and solid crystal process from a microscopic point of view, giving the manufacturer timely quality feedback.

3, reduce losses, prevent problems before they happen

Once the lamp manufacturer fails due to poor packaging, the reputation of the packaging factory will be reduced, not only the claims dispute, but also the subsequent sales work will be affected. LED microscopic examination can help the packaging factory to better master the quality of the lamp bead, prevent it from happening and reduce maintenance costs.

4, improve the gross profit margin of the product

The world's top five LED companies have taken LED lamp bead inspection as an essential production supporting means to improve product quality. High quality is equal to high profit! In the face of fierce market competition, domestic LED companies can not only be limited to reducing production costs, but also need to improve product quality and have higher pricing power.

5, know ourselves and know each other

Physical examination can not only analyze the advantages and disadvantages of its own products, but also check competitor products, make structural comparisons, know ourselves and know each other.

6. Third-party evaluation report to improve the credibility of quality control

The use of solid materials, product-free defects, and sophisticated third-party evaluation report content, bring confidence to the lighting plant's procurement responsible person, can increase the chances of the lighting factory to place orders.

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